膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊(jin)湊,傳(chuan)遞扭矩大,使用(yong)壽命(ming)長,免(mian)維護,耐高(gao)溫(wen),耐酸堿防腐蝕,適用(yong)于(yu)高(gao)溫(wen)高(gao)速及有腐蝕工況環境的軸系傳(chuan)動。
膜片(pian)型聯軸(zhou)器能補(bu)償主動(dong)機與從動(dong)機之(zhi)間由于(yu)制造誤差、安(an)裝誤差、承(cheng)載變形以及(ji)溫(wen)升變化的(de)影響等所引(yin)起的(de)軸(zhou)向、徑向和角(jiao)向偏移。膜片(pian)彈(dan)性(xing)(xing)聯軸(zhou)器屬(shu)(shu)金屬(shu)(shu)彈(dan)性(xing)(xing)元件(jian)撓性(xing)(xing)聯軸(zhou)器,其依(yi)靠(kao)金屬(shu)(shu)聯軸(zhou)器膜片(pian)來聯接主、從動(dong)機傳遞扭矩,具有彈(dan)性(xing)(xing)減振、無噪聲(sheng)、不需潤滑的(de)優點。
膜(mo)(mo)片(pian)(pian)(pian)聯(lian)軸(zhou)器(qi)(qi)至少由一個(ge)膜(mo)(mo)片(pian)(pian)(pian)和(he)兩個(ge)軸(zhou)套(tao)組成。膜(mo)(mo)片(pian)(pian)(pian)被用銷釘緊(jin)固在軸(zhou)套(tao)上(shang)一般不會松動或(huo)引起膜(mo)(mo)片(pian)(pian)(pian)和(he)軸(zhou)套(tao)之(zhi)間的反沖。有(you)一些(xie)生(sheng)產商(shang)提(ti)供兩個(ge)膜(mo)(mo)片(pian)(pian)(pian)的,也(ye)有(you)提(ti)供三個(ge)膜(mo)(mo)片(pian)(pian)(pian)的,中間有(you)一個(ge)或(huo)兩個(ge)剛性元(yuan)件(jian),兩邊 再連在軸(zhou)套(tao)上(shang)。單膜(mo)(mo)片(pian)(pian)(pian)聯(lian)軸(zhou)器(qi)(qi)和(he)雙膜(mo)(mo)片(pian)(pian)(pian)聯(lian)軸(zhou)器(qi)(qi)的不同(tong)之(zhi)處是(shi)處理各(ge)種偏差能力的不同(tong),鑒于其需要膜(mo)(mo)片(pian)(pian)(pian)能復雜的彎曲(qu),所以單膜(mo)(mo)片(pian)(pian)(pian)聯(lian)軸(zhou)器(qi)(qi)不太適應偏心。而雙膜(mo)(mo)片(pian)(pian)(pian)聯(lian)軸(zhou)器(qi)(qi)可以同(tong)時曲(qu)向(xiang)(xiang)不同(tong)的方(fang)向(xiang)(xiang),以此來補(bu)償偏心。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經(jing)過車削,銑削,和(he)拉削等機加工方法加工而成,再經(jing)過整體熱處理。以保(bao)證足夠(gou)的機械強度,市面上還有(you)一(yi)種爪(zhua)盤是鑄件,能夠(gou)大批量的生(sheng)產,而且(qie)免去了加工損(sun)耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫(wen)度,一般為(wei)-35至(zhi)+80度。
星形(xing)聯(lian)軸器高速運轉時(shi)由(you)于受(shou)離(li)心力(li)的(de)作(zuo)用(yong)而(er)產生的(de)徑向(xiang)運動將加(jia)速其磨(mo)損(sun),加(jia)設外(wai)(wai)(wai)殼(ke)。除了能防(fang)(fang)塵存油外(wai)(wai)(wai),減(jian)薄(bo)量不(bu)(bu)足可(ke)能會造(zao)(zao)成(cheng)干涉,減(jian)薄(bo)量過大(da)(da)會削弱齒(chi)(chi)(chi)的(de)強度,且會側隙(xi)很大(da)(da)。外(wai)(wai)(wai)齒(chi)(chi)(chi)的(de)接(jie)觸條件(jian)得到改(gai)善,避免了在角位移條件(jian)下直齒(chi)(chi)(chi)齒(chi)(chi)(chi)端棱(leng)邊(bian)擠壓(ya),應力(li)集中的(de)弊端,同時(shi)改(gai)善了齒(chi)(chi)(chi)面摩擦、磨(mo)損(sun)狀況,降(jiang)低了噪聲(sheng),維修周期(qi)長。星形(xing)彈(dan)性聯(lian)軸器外(wai)(wai)(wai)齒(chi)(chi)(chi)套齒(chi)(chi)(chi)端呈(cheng)喇叭(ba)形(xing)狀,故(gu)不(bu)(bu)宜在高速和(he)有沖擊載荷情況下使用(yong),也不(bu)(bu)宜用(yong)于立(li)軸的(de)聯(lian)接(jie)。星型彈(dan)性聯(lian)軸器整體結構設計時(shi),要充(chong)分注意齒(chi)(chi)(chi)面與(yu)滾子之間的(de)潤滑及(ji)防(fang)(fang)塵,還有安全防(fang)(fang)護作(zuo)用(yong)。因為(wei)鏈條萬一破斷,可(ke)能造(zao)(zao)成(cheng)人身(shen)事故(gu)。鼓(gu)度曲線曲率(lv)半徑與(yu)內齒(chi)(chi)(chi)單側減(jian)薄(bo)量成(cheng)正比,即它與(yu)齒(chi)(chi)(chi)的(de)嚙合間隙(xi)有關,使內、外(wai)(wai)(wai)齒(chi)(chi)(chi)裝拆十分方便。
星(xing)型聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)有(you)時被誤認為是(shi)(shi)梅花聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi),他們(men)安裝后的(de)(de)外(wai)形(xing)(xing)(xing)幾乎(hu)相(xiang)似,但是(shi)(shi)同等型號下(xia),星(xing)形(xing)(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)承(cheng)受的(de)(de)扭(niu)力更大,相(xiang)對(dui)梅花聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi),它的(de)(de)內孔(kong)和(he)外(wai)形(xing)(xing)(xing)可(ke)以做到更小(xiao)。星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)聚(ju)(ju)氨(an)脂(zhi)(zhi)彈(dan)(dan)性(xing)(xing)體(ti)由凸形(xing)(xing)(xing)爪(zhua)塊限制(zhi),聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)是(shi)(shi)以工程塑料(liao)作彈(dan)(dan)性(xing)(xing)元件(jian),適(shi)用于聯(lian)(lian)(lian)(lian)接兩同軸(zhou)線的(de)(de)傳動(dong)(dong)軸(zhou)系,具有(you)補(bu)償(chang)兩軸(zhou)相(xiang)對(dui)偏移、緩沖(chong)(chong)、減(jian)震、耐磨性(xing)(xing)能,適(shi)應場合普遍 ,傳遞轉矩20-35000.N.M,工作溫度(du)-35-+80攝氏度(du)。星(xing)型彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)中的(de)(de)彈(dan)(dan)性(xing)(xing)元件(jian)是(shi)(shi)工程塑料(liao),由于該工程塑料(liao)具有(you)良好的(de)(de)彈(dan)(dan)性(xing)(xing)、緩沖(chong)(chong)性(xing)(xing)、減(jian)震性(xing)(xing)、耐磨性(xing)(xing),因(yin)此(ci)能很好的(de)(de)補(bu)償(chang)兩傳動(dong)(dong)軸(zhou)系之間的(de)(de)各種位移.星(xing)形(xing)(xing)(xing)彈(dan)(dan)性(xing)(xing)聯(lian)(lian)(lian)(lian)軸(zhou)器(qi)(qi)的(de)(de)聚(ju)(ju)氨(an)脂(zhi)(zhi)彈(dan)(dan)性(xing)(xing)體(ti)由凸形(xing)(xing)(xing)爪(zhua)塊限制(zhi)。特點:預應力下(xia)無齒隙(xi)的(de)(de)連接,用于主軸(zhou)傳動(dong)(dong)、升降平(ping)臺和(he)機床等。
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