膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。膜片式聯軸器結構緊湊,傳遞扭矩(ju)大,使用(yong)(yong)壽命長,免維護,耐高溫,耐酸堿防腐蝕(shi)(shi),適(shi)用(yong)(yong)于(yu)高溫高速(su)及有腐蝕(shi)(shi)工況環境的軸系傳動。
膜(mo)片型聯(lian)軸器能補償(chang)主(zhu)(zhu)動機與從(cong)動機之(zhi)間由于制造誤差(cha)、安裝(zhuang)誤差(cha)、承載變形以(yi)及溫(wen)升變化的影響等所引起的軸向、徑向和角(jiao)向偏移。膜(mo)片彈性(xing)聯(lian)軸器屬金屬彈性(xing)元件撓性(xing)聯(lian)軸器,其依(yi)靠金屬聯(lian)軸器膜(mo)片來聯(lian)接主(zhu)(zhu)、從(cong)動機傳(chuan)遞(di)扭矩,具有(you)彈性(xing)減振(zhen)、無噪聲、不需潤(run)滑的優點。
膜(mo)(mo)片(pian)(pian)聯(lian)軸(zhou)器至少由一(yi)個(ge)(ge)膜(mo)(mo)片(pian)(pian)和兩(liang)個(ge)(ge)軸(zhou)套(tao)組(zu)成。膜(mo)(mo)片(pian)(pian)被用銷(xiao)釘緊固在軸(zhou)套(tao)上(shang)一(yi)般不(bu)會松動或引(yin)起(qi)膜(mo)(mo)片(pian)(pian)和軸(zhou)套(tao)之(zhi)間的反沖。有(you)一(yi)些生產商提供(gong)(gong)兩(liang)個(ge)(ge)膜(mo)(mo)片(pian)(pian)的,也有(you)提供(gong)(gong)三個(ge)(ge)膜(mo)(mo)片(pian)(pian)的,中(zhong)間有(you)一(yi)個(ge)(ge)或兩(liang)個(ge)(ge)剛性(xing)元件,兩(liang)邊 再連在軸(zhou)套(tao)上(shang)。單膜(mo)(mo)片(pian)(pian)聯(lian)軸(zhou)器和雙膜(mo)(mo)片(pian)(pian)聯(lian)軸(zhou)器的不(bu)同(tong)(tong)(tong)之(zhi)處是處理各(ge)種偏(pian)(pian)差能(neng)力的不(bu)同(tong)(tong)(tong),鑒于(yu)其需要(yao)膜(mo)(mo)片(pian)(pian)能(neng)復雜的彎(wan)曲(qu),所以(yi)單膜(mo)(mo)片(pian)(pian)聯(lian)軸(zhou)器不(bu)太適應偏(pian)(pian)心(xin)。而雙膜(mo)(mo)片(pian)(pian)聯(lian)軸(zhou)器可以(yi)同(tong)(tong)(tong)時曲(qu)向不(bu)同(tong)(tong)(tong)的方向,以(yi)此來補償偏(pian)(pian)心(xin)。
梅花聯軸器是一種應用很普遍的聯軸器,也叫爪式聯軸器,是由兩個金屬爪盤和一個彈性體組成。兩個金屬爪盤一般是45號鋼,但是在要求載荷靈敏的情況下也有用鋁合金的。梅花形聯軸器經過車削(xue)(xue),銑削(xue)(xue),和拉削(xue)(xue)等機(ji)加工方(fang)法加工而成,再(zai)經過整(zheng)體熱處理。以保證足夠(gou)的(de)(de)機(ji)械強度,市面上還有一種爪盤(pan)是鑄件,能夠(gou)大批量的(de)(de)生產,而且免去了加工損耗。
梅花型聯軸器彈性體一般都是由工程塑料或橡膠組成。梅花形彈性聯軸器的壽命也就是彈性體的壽命。由于彈性體是受壓而不易受拉。一般彈性體的壽命為10年。由于彈性體具有緩沖,減振的作用,所以在有強烈振動的場合下使用較多。彈性體的性能極限溫度,決定了梅花彈性聯軸器的使用溫度,一般為-35至+80度。
星(xing)(xing)(xing)形(xing)聯(lian)軸器高(gao)速(su)運轉時(shi)由于(yu)受離(li)心力的(de)(de)作用(yong)而產生(sheng)的(de)(de)徑(jing)向運動將加速(su)其磨損(sun),加設外(wai)(wai)殼。除了(le)(le)能防(fang)(fang)塵存油外(wai)(wai),減薄(bo)量(liang)(liang)不足可能會造成干(gan)涉,減薄(bo)量(liang)(liang)過大會削弱(ruo)齒(chi)(chi)(chi)的(de)(de)強(qiang)度,且會側(ce)隙(xi)很大。外(wai)(wai)齒(chi)(chi)(chi)的(de)(de)接觸條件得到改善,避免了(le)(le)在(zai)角位(wei)移條件下(xia)直齒(chi)(chi)(chi)齒(chi)(chi)(chi)端棱(leng)邊擠壓,應力集中(zhong)的(de)(de)弊端,同時(shi)改善了(le)(le)齒(chi)(chi)(chi)面摩(mo)擦、磨損(sun)狀況(kuang),降(jiang)低了(le)(le)噪聲(sheng),維修周期長。星(xing)(xing)(xing)形(xing)彈(dan)性(xing)聯(lian)軸器外(wai)(wai)齒(chi)(chi)(chi)套齒(chi)(chi)(chi)端呈喇叭形(xing)狀,故不宜在(zai)高(gao)速(su)和有(you)沖擊載(zai)荷情況(kuang)下(xia)使用(yong),也不宜用(yong)于(yu)立(li)軸的(de)(de)聯(lian)接。星(xing)(xing)(xing)型(xing)彈(dan)性(xing)聯(lian)軸器整體(ti)結(jie)構(gou)設計時(shi),要充分(fen)注意齒(chi)(chi)(chi)面與滾(gun)子之間(jian)的(de)(de)潤滑(hua)及(ji)防(fang)(fang)塵,還有(you)安全防(fang)(fang)護(hu)作用(yong)。因為鏈(lian)條萬(wan)一破斷,可能造成人身事故。鼓(gu)度曲線曲率半徑(jing)與內齒(chi)(chi)(chi)單側(ce)減薄(bo)量(liang)(liang)成正比,即它與齒(chi)(chi)(chi)的(de)(de)嚙合(he)間(jian)隙(xi)有(you)關,使內、外(wai)(wai)齒(chi)(chi)(chi)裝拆十分(fen)方便。
星(xing)(xing)(xing)型(xing)(xing)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)有時(shi)被誤認為是(shi)梅(mei)花聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi),他們安裝后的(de)外形(xing)(xing)幾乎相(xiang)似,但是(shi)同(tong)等(deng)型(xing)(xing)號下,星(xing)(xing)(xing)形(xing)(xing)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)承受的(de)扭力更(geng)大,相(xiang)對梅(mei)花聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi),它的(de)內孔和外形(xing)(xing)可(ke)以(yi)做(zuo)到更(geng)小。星(xing)(xing)(xing)形(xing)(xing)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)聚氨脂彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)體(ti)由凸形(xing)(xing)爪塊(kuai)限(xian)制(zhi),聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)是(shi)以(yi)工程(cheng)塑料(liao)作(zuo)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)元件(jian),適(shi)(shi)用(yong)于聯(lian)接(jie)兩(liang)(liang)(liang)同(tong)軸(zhou)(zhou)(zhou)(zhou)線的(de)傳(chuan)(chuan)(chuan)動軸(zhou)(zhou)(zhou)(zhou)系,具有補(bu)償兩(liang)(liang)(liang)軸(zhou)(zhou)(zhou)(zhou)相(xiang)對偏移、緩沖(chong)、減(jian)震(zhen)(zhen)、耐(nai)(nai)磨性(xing)(xing)(xing)能(neng),適(shi)(shi)應場合普遍(bian) ,傳(chuan)(chuan)(chuan)遞轉(zhuan)矩20-35000.N.M,工作(zuo)溫(wen)度(du)(du)-35-+80攝氏度(du)(du)。星(xing)(xing)(xing)型(xing)(xing)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)中的(de)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)元件(jian)是(shi)工程(cheng)塑料(liao),由于該工程(cheng)塑料(liao)具有良好(hao)的(de)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)、緩沖(chong)性(xing)(xing)(xing)、減(jian)震(zhen)(zhen)性(xing)(xing)(xing)、耐(nai)(nai)磨性(xing)(xing)(xing),因此能(neng)很好(hao)的(de)補(bu)償兩(liang)(liang)(liang)傳(chuan)(chuan)(chuan)動軸(zhou)(zhou)(zhou)(zhou)系之間的(de)各種位移.星(xing)(xing)(xing)形(xing)(xing)彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)的(de)聚氨脂彈(dan)(dan)(dan)(dan)(dan)性(xing)(xing)(xing)體(ti)由凸形(xing)(xing)爪塊(kuai)限(xian)制(zhi)。特點:預應力下無齒隙(xi)的(de)連接(jie),用(yong)于主軸(zhou)(zhou)(zhou)(zhou)傳(chuan)(chuan)(chuan)動、升(sheng)降平臺和機床等(deng)。
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